For consumers, the desire for reliable performance and stable quality leading to extended product lifespan and high dependability is paramount when choosing any product. We have previously explored numerous aspects of electric motors, and today we would like to discuss how to ensure electric motor products deliver outstanding performance and reliability.

Key Factors: Addressing Vulnerable Aspects of Electric Motor Products

In the manufacturing phase of electric motor products, it is essential that the quality and performance of components meet the necessary standards, which is a fundamental prerequisite for ensuring overall product stability. However, two key factors must be meticulously addressed:

Reliability of Motor Windings: Ensuring the reliability of motor windings is of utmost importance. This encompasses the production, processing, and transportation of motor windings, as well as the assembly process of the entire motor. Any harm inflicted on the windings during these stages can become a hidden issue affecting the quality of the motor's performance. Quality issues such as short circuits between coils, interturn faults, or faults to ground during the manufacturing process can pose potential risks to the motor's long-term operation.

Quality Assurance During Assembly: The quality of the bearing system during assembly is crucial. It involves guaranteeing that the bearing system remains uncontaminated, that system components do not undergo deformation, and that lubrication is adequate but not excessive. These are essential guarantees for the smooth operation of the motor.

During the operational phase of the motor, as long as there are no evident issues like overloading, the motor windings should theoretically function without problems. Particularly, the physical isolation of motor windings from the external environment further ensures the relative safety of the windings. Hence, during the operational phase, maintenance and care of the bearing system are of utmost importance. It involves closely monitoring the operational quality of the bearing system, using indicators such as temperature and sound to assess system performance. Routine maintenance of the lubrication system is essential, with attention to ensuring the quality of lubricating oil meets the standards. Timely replacement of used lubricating oil and ensuring the addition of new lubricating oil to the appropriate level are critical aspects of maintenance. It is important to emphasize that while lubrication oil should meet requirements, excessive usage should be avoided, as it can potentially lead to overheating of the bearing system.